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Robot power: building an intelligent clothing supply chainAs soon as "Langyao List" was broadcast, Mei Changsu's cloak of immortality immediately became a Taobao explosion. However, because such "strange" clothing was rarely produced in factories before, netizens who looked forward to becoming Jiang Zuo Meilang waited until the TV series was finished to receive the goods. In today's shortage of workers in clothing factories, it is a big problem to produce new styles in a very short time. After Hefei's robot competition became famous around the world, industrial robots also set off a revolution in Industry 4.0 in Hefei. Luyang's "Smart Factory · Clothing Industry Cluster" has replaced some of the skilled workers with fast "private customization" of clothing with industrial robots, and urgent orders for Taobao explosions can also be met with the help of robots. Luyang's new generation of smart factories lets everyone see that traditional industries can also disrupt innovation with the help of robots. Quickly meet the demand for Taobao explosion models "Take Taobao as an example, many small sellers are not big in terms of production capacity, but fast. If they make an explosion and place an order today, they hope to get the goods tomorrow. Therefore, they must do so without increasing workers. In order to meet the needs of today's clothing industry. Today, the clothing industry is facing many problems such as continuous rising raw material costs, severe shortage of human resources, and loose and disordered production management. As a traditional industry, we have seen many garment factories forced to reduce their production capacity. But in fact, the demand for clothing has not decreased. In the final analysis, it is to adapt to the requirements of the present era. "Luo Hua, general manager of Hefei Aurui CNC, Luyang Industrial Zone, told the author. In the face of traditional factories, many factors such as changes in consumer behavior, shortened product cycles, increased supply chain risks, and complicated after-sales services are threatening the operation of traditional clothing companies. At the same time, with the emergence of new sales methods such as e-commerce, a large number of orders have further shown the characteristics of multiple styles, small quantities, and short time frames. Traditional enterprises' production has also encountered many inadequacy in responding to new changes in orders and new requirements. Under the influence of this series, Luyang Garment Industry decided to embark on the development path of Industry 4.0. In this wave of industrial clusters in the clothing industry, we have taken the intelligent road from the beginning of the order. Contact and release by the “Amoy Factory Center”. The center will establish long-term cooperative relationships with Taobao merchants, Ali merchants, offline brand merchants, major clothing wholesale markets, and various clothing agents, to grasp the most timely information on fashion popular styles and order processing information, and calculate reasonable processing costs. And processing cycle, and sent to relevant manufacturers according to the actual production capacity of each factory in the cluster. Subsequently, the industrial cluster will integrate the clothing 3D measurement system and 3D fitting system, and transfer personal information of consumer groups to smart factories in a timely manner through terminal devices such as computers and smart phone APPs. Single production, and the entire production process is transmitted to the consumer's mobile phone that places the order through a visual video, so as to achieve the personalized customization model under the definition of true Industry 4.0. "That is to say, if consumers want a piece of clothing, they just need to say their requirements for style and then provide their exact size, then they can tailor their own personal clothing. 衣服 Every garment can be traced to the textiles In this extremely modern workshop, the author saw that there are small hooks above each sewing machine, and the garment pieces sewn by the worker can be transferred to the next worker at any time, and these hooks have built-in chips. "All are intelligent operations. The built-in chip can accurately calculate the workload of each worker and measure the exact time of a garment in production. Moreover, if there is any defect in the clothes during the later inspection, the workers can be found immediately. Anyone who has seen a traditional clothing factory knows that in the past, clothing factories were very messy, and clothes were placed on the ground, but after using robots, all are electronic equipment, and the finished clothes will be immediately transferred to the next module. Eliminates labor costs for intermediate handling. "Luo Hua said. If you take down jackets as an example, the down in every garment in the past has to be filled by the feeling of workers. Now, as long as workers lightly step on the pedals on their feet, they can fill in the down according to the set weight. Next year, the smart factory and clothing industry cluster created by Luyang Orui NC will be formally put into production in Luyang Industrial Zone. It will gather related industrial parks, clothing vocational colleges, technical research institutions, clothing brand operators, Taobao e-commerce, garment processing factories, sewing equipment suppliers, apparel surface accessories suppliers, logistics and other related institutions and enterprises jointly build and improve a number of R & D, production, consulting, testing, information, Comprehensive operating platforms such as services, comprehensive use of various types of information and resources through information networks, and flexible integration or integration of SMEs in various ways, helping various SMEs to better reduce costs and improve efficiency. Luo Luohua revealed that not long ago, Siemens from Germany had come to our "smart factory · garment industry cluster" to investigate and understand. "German Industry 4.0 is the most advanced in the world and it is worth our learning. However, Hefei is now in the international forefront in smart clothing manufacturing. In the industry 4.0 mode of clothing, we have found a clear The road of development. The German side believes that there is still some ambiguity in the intelligent manufacturing of this field, and we can work together. " |